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OINTMENT MANUFACTURING PLANT Ointment manufacturing Plants are ideal tools for the pharmaceutical & cosmetic industries for the production of Ointment, Cream, Lotions, Tooth Paste & other emulsions & homogenization.
Its is specially designed to take care of two critical factors which directly affects the quality of the Ointment / Creams.
Minimum man handling of Ointment
Negligible vacuum drop during mixing & blending.
Needless to say, it also provides the benefits of the effective manpower utilization.
Ointment Manufacturing Plant consist the following equipments and accessories.
- Manufacturing Vessle Or Jacketed Planetary
- Wax Phase Vessle with Top entry stirrer
- Water Phase Vessel with Top entry stirrer
- Storage Vessel
- Vacuum Pump
- Control panel
- Product Piping
- Working Platform
- Material Transfer Pump (02 nos.) to transfer material from manufacturing Vessel & Storage Vessle to Ointment (Tube) Filling M / C.
OPERATION SEQUENCE FOR OINTMENT/CREAM MFG:-
- Ensuring body internals of the works are cleaned thoroughly
- Charging of pre-determined Water quantity to Water phase Vessel
- Supply of steam and melting down the sugar
- Addition of additives manually and mix at preset temperature
- Charging of oil / petroleum jelly / wax to oil phase vessel
- Supply of steam & heat them
- Addition of additives manually and mix at preset temperature
- Vacuum transfer the heated oil and heated water to ointment / cream
- Addition of additives manually and mix at preset temperature
- Starting Homogenizer for emulsification and dispersion
- After confirmation of cream / ointment discharge the product to storage tank using lobe pump
- Keeping the product under slow speed ogitation in storage vessel
- Transferring the product to filling through material pump
THE SALIENT FEATURES OF THE OINTMENTPLANT ARE AS FOLLOWS:
- The Plant is designed to be operated only by one operator and one helper.
- All material transfers are done by vacuum or transfer pump.
- All the vessels are cGMP (paint free construction).
- The gaskets used are of silicon (food grade)
- All contact parts are of SS316 & finished to class 4B (Mirror) finish and are crevice free.
- The entry of all agitators is from top & high speed emulsifier from bottom. in-line Emulsifier (as per customer choice)
- All vessels are suitable for internal pressure of 1kg/cm2 and hence can be sterilized.
- All pipes, pipe fittings and valves are of SS316 (as per customer requirement) seamless quality, internally electro polished, with tri-clover ended joints.
- the entire plant is equipped with CIP & SIP connection, so that customer can use these facility, if have CIP & SIP requirement.
- All values of temorature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters. PLC based automatic operating plant can be designed as per requirement.
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OINTMENT / CREAM PLANT TABLE
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BATCH
(KG)
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WAX PHASE VESSEL
(CAPACITY)
Ltrs.
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WATER PHASE VESSEL
(CAPACITY)
Ltrs.
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MANUFAC- TURING VESSEL
(CAPACITY)
Ltrs.
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STORAGE
VESSEL
(CAPACIY)
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APPROX
LENGTH
(B) MM
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APPROX
WIDTH
(B) MM
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APPROX LIFTED
HEIGHT
(H) MM
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50
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35
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35
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70
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78
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3500
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1200
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2135
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100
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70
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70
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140
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156
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4110
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1300
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2200
|
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200
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140
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140
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280
|
312
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4580
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1400
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2600
|
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250
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175
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175
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348
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388
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5050
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1550
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2755
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300
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210
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210
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420
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468
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5050
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1550
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2850
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500
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350
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350
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700
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780
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5550
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1750
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3200
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1000
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700
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700
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1400
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1560
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6070
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2000
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3600
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