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Ointment
manufacturing Plants are ideal tools for the pharmaceutical &
cosmetic industries for the production of Ointment, Cream, Lotions,
Tooth Paste & other emulsions & homogenization.
Its
is specially designed to take care of two critical factors which
directly affects the quality of the Ointment / Creams.
Minimum
man handling of Ointment
Negligible
vacuum drop during mixing & blending.
Needless
to say, it also provides the benefits of the effective manpower
utilization.
Ointment
Manufacturing Plant consist the following equipments and accessories.
1
. Manufacturing Vessle Or Jacketed Planetary
2
. Wax Phase Vessle with Top entry stirrer
3
. Water Phase Vessel with Top entry stirrer
4
. Storage Vessel
5
. vacuum Pump
6
. Control panel
7
. Product Piping
8
. Working Platform
9
. Material Transfer Pump (02 nos.) to transfer material from
manufacturing Vessel & Storage
Vessle to Ointment (Tube) Filling M /
C.
OPERATION
SEQUENCE FOR OINTMENT/CREAM MFG:-
Ensuring
body internals of the works are cleaned thoroughly
Charging
of pre-determined Water quantity to Water phase Vessel
Supply
of steam and melting down the sugar
Addition
of additives manually and mix at preset temperature
Charging
of oil / petroleum jelly / wax to oil phase vessel
Supply
of steam & heat them
Addition
of additives manually and mix at preset temperature
Vacuum
transfer the heated oil and heated water to ointment / cream
Addition
of additives manually and mix at preset temperature
Starting
Homogenizer for emulsification and dispersion
After
confirmation of cream / ointment discharge the product to storage
tank using lobe pump
Keeping
the product under slow speed ogitation in storage vessel
Transferring
the product to filling through material pump
THE
SALIENT FEATURES OF THE OINTMENTPLANT ARE AS FOLLOWS:
The
Plant is designed to be operated only by one operator and one
helper.
All
material transfers are done by vacuum or transfer pump.
All
the vessels are cGMP (paint free construction).
The
gaskets used are of silicon (food grade)
All
contact parts are of SS316 & finished to class 4B (Mirror)
finish and are crevice free.
The
entry of all agitators is from top & high speed emulsifier from
bottom. in-line Emulsifier (as per customer choice)
All
vessels are suitable for internal pressure of 1kg/cm2 and hence can
be sterilized.
All
pipes, pipe fittings and valves are of SS316 (as per customer
requirement) seamless quality, internally electro polished, with
tri-clover ended joints.
the
entire plant is equipped with CIP & SIP connection, so that
customer can use these facility, if have CIP & SIP requirement.
All
values of temorature & time of the plant are indicated digitally
on the control panel. Ampere indicates on Ampere meters. PLC based
automatic operating plant can be designed as per requirement.
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OINTMENT
/ CREAM PLANT TABLE
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BATCH
(KG)
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WAX
PHASE VESSEL (CAPACITY) Ltrs.
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WATER
PHASE VESSEL (CAPACITY) Ltrs.
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MANUFAC-
TURING VESSEL (CAPACITY) Ltrs.
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STORAGE VESSEL
(CAPACIY)
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APPROX
LENGTH (B) MM
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APPROX
WIDTH (B) MM
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APPROX
LIFTED HEIGHT
(H)
MM
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50
|
35
|
35
|
70
|
78
|
3500
|
1200
|
2135
|
|
100
|
70
|
70
|
140
|
156
|
4110
|
1300
|
2200
|
|
200
|
140
|
140
|
280
|
312
|
4580
|
1400
|
2600
|
|
250
|
175
|
175
|
348
|
388
|
5050
|
1550
|
2755
|
|
300
|
210
|
210
|
420
|
468
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5050
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1550
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2850
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500
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350
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350
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700
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780
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5550
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1750
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3200
|
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1000
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700
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700
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1400
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1560
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6070
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2000
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3600
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